Whiskey Wednesday: The Three Chamber Rye

Alright, let’s get this out of the way: I am a Leopold Brothers fan, I’ve been a fan of their work for years. They are one of the best examples of what a mid-sized distillery can offer to the larger spirits world. They’re not trying to grow beyond their capacity and that capacity is often defined by quality standards, not production goals. They once said that what they make is liquid food, and their products back it up.

But with all of those standards and expectations comes a pressure to deliver. Especially when it comes to the Three Chamber Rye.

The Three Chamber Rye journey is one that I have followed for years, for at least as long as I’ve been writing Bottled-In-Bond, LA. In fact it was something that I was able to taste right off the three-chambered still before it had ever been bottled. The pressure of those years since tasting the white dog on my expectations has been enormous but to truly understand why we need a history lesson.

The Three Chamber Rye takes its name from the still used to produce it. While many people these days are familiar with the difference between a pot still and a continuous still, chances are they’ve never heard of a three chamber still. That’s because the last one was decommissioned just after the end of Prohibition. 

But before Prohibition the three chambered still was the tool for making rye whiskey in the United States. We know this because of the Crampton and Tolman papers. These were two reports commissioned by the IRS after the passing of the Bottled In Bond Act of 1897. These papers would become the basis for the standards of identity for what would define a bourbon, a rye, or other spirits aged in wood in the US. Every distillery that was surveyed that produced rye whiskey, except one, used a chamber still.

The three chamber still works much like its name suggests, there are three chambers stacked on top of each other. Each chamber is separated by a valve to prevent wash from each chamber from flowing into the other. The best way to understand how it works though is to start at the end with the third chamber.

This is where the mash from the last run will have ended up as the last stop of the process. Stripped of almost all alcoholic content and essentially stillage, this spent mash is pumped out of the chamber. 

The valves on the other chambers are opened one by one and the mash from chamber two flows down into the third by gravity, the mash from chamber one flows into chamber 2 and the first chamber is refilled from the pre-heating chamber.

Once all of the chambers are filled the steam valve is opened. It rises through the bottom (third) chamber, extracting oils and flavors, passes up into the middle (second) chamber, extracts alcohol and more flavor, continues up into the first chamber continuing its extraction before passing into a heat exchange in the preheater charger to warm the waiting mash without interacting before the vapor passes into a thumper and condenser to become new make. 

Each of these chambers operates at its own temperature, pressure, time, and inefficiencies. Each extracts different flavors and compounds.

If you’re familiar with how a continuous still works this may sound like a more difficult, less efficient version of that. And for many years that’s how this still was considered: as a transitory technology between the pot still and the continuous still.

Todd Leopold’s research into this forgotten technology however, led him to an article about the Hiriam Walker distillery in the 30’s. At the time this distillery was the largest distillery in the world and rather than instill another continuous still the very deliberately had a three chamber still limiting their production numbers. This told Todd that this still must have been producing a whiskey of such a unique flavor that the average consumer would notice its absence. And this led the team at Leopold Bros to commissioning Vendome to make the first Three Chamber Still in 100 years.

I don’t think Vendome would have agreed to make this still for any other distiller, as it was the first still they ever made that they couldn’t guarantee would work, or even not explode. Yet once it was functional and paired with Todd Leopold’s skill as a distiller it became clear that the resulting whiskey, even before being aged, was incredibly unique. The Chamber still essentially worked as an oil extractor. 

By the time the mash hits the third, bottom chamber almost all of the alcohol has been stripped from it. This means that the steam is extracting oils, flavors, and other compounds that it carries into the other chambers that are then slowly mixed with the alcohol being pulled from those chambers before being passed into the condenser to be collected. This allows a lot of time for compounds to interact and to add in compounds that don’t usually have time to exist in more familiar distillations.

The production goes beyond just the technology though. When you look back at production in the late 1800’s you quickly realize that the grains grown then are drastically different from the grains grown now. Over the past 150 years we’ve bred grains to produce more yield, meaning more starch. This is efficiency at the cost of flavor.

To solve this, Leopold Brothers worked with local Colorado farmers to start growing essentially extinct Abruzzi Rye grain. This rye has a starch content of about 60-65% which is much lower than the 75-80% starch content of modern, comercial rye. This unlocked yet another key to the flavor of this bygone whiskey. Add this to the fact that it’s distilled to 100 proof, goes into the barrel at 100 proof, and five years later comes out at 100 proof and you have a whiskey that hasn’t been tasted in literal generations.

I’ve now been fortunate enough to taste this whiskey as a new make straight off the still in the first year of its operation, to be able to taste the first bottled release, and now the first single barrel release. It has a unique character worthy of the wait; floral, fruity, bready, unctious, and heavy.

That term heavy is important because it leads us to the next stage of the conversation. That’s right, we aren’t done yet! While doing more research, and examining the blueprints laid out by the Crampton and Tulman papers, as well as the flow charts of the Hiram Walker Distillery it became clear that this Three Chamber whiskey, this “heavy” whiskey, was a component. Just a part of the standard bottle of rye. It would be blended with “light” whiskey to create a completely separate flavor.

This “light” whiskey would now be what we consider rye whiskey distilled on a continuous still. To truly recreate pre-Prohibition Rye the Three Chamber Rye would have to be blended with a continuous still rye.

Without a Continuous Still of his own, Todd reached out to Nicole Austin of Cascade hollow, formerly George Dickel. If you haven’t heard of Nicole or her work at Cascade Hollow go Google her now. She deserves her own full breakdown for her innovation and creativity as she’s doing for a macro distillery what Todd has done for an independent distillery. (Which is why she happened to have a four year old, experimental, column distilled rye already on hand.)

The two were able to collaborate. Not just as individual distillers, but as a mid-sized distillery working with the largest liquor company in the world. They produced a collaboration bottling that equally featured the work of both distillers while recreating a historic flavor profile.

The result is one of the best, most versatile rye whiskeys I’ve ever tasted. It is bright, spicy, weighty, fruity, delicate, and slightly floral. While this is a whiskey to sip it is probably one of the best cocktail Ryes I’ve ever worked with. A Manhattan or Sazerac with the Collaboration Rye is stellar. 

*If only the price were.

As you can imagine recreating a century old style of whiskey, and doing it right, doesn’t come cheap. Getting a bottle of the single barrel Three Chamber Rye is a couple hundred dollars. And depending on where you live getting a bottle of the Collaboration is 100+.

I absolutely believe that the price is worth it for experienced whiskey drinkers. They both explore something new, unexpected, and delicious. I want to open that door to appreciate the complexity of this whiskey to more people. And the easiest way for that is with cocktails. But the price point, for now, is aspirational rather than available.

Leopold Bros might think they’re making liquid food, but with the Three Chamber Rye they’ve made a whole meal.

TASTING NOTES:

Leopold Brothers Three Chamber Single Barrel Rye
NOSE: Malt, Baking Spice, Light Oak, Herbs
PALETTE: Stone fruit, oily, lavender, bright spice, bready
FINISH: Long, floral, roasted peach, tobacco, oak

Dickel and Leopold Bros. Collaboration Rye
NOSE: Dried fruit, citrus zest, rye spice, vanilla
PALETTE: oak, caramelized pear, floral, stone fruit, dill, baking spice
FINISH: Long, honied, spiced apple

Whiskey Wednesday: Leopold Maryland Style Rye

Alright nerds, here’s a good one for you today. Maryland Style Rye.
Before the advent of the ‘Great Experiment’ that was Prohibition there were two dominant styles of American Rye Whiskey. The Pennsylvania Style (spicy, dry, and oaky) and Maryland Style, which was more floral, fruit forward and less aggressive. Among the many great things that Prohibition destroyed, Maryland Style Rye was one of them.

But the boys at Leopold Brothers are fighting the good fight and trying to recreate the style in the only way they know how: with exceptional quality and attention to detail. And boy are they fighting hard, you can read about the future here. But as for the pastWhile ye olden Maryland Ryes often achieved their more mellow nature and fruit flavors from additives and prune juice, the brothers are following their eco-distilling nature and recreating the flavors throughWight'sMarylandRye3.jpg careful distillation and selection of yeast strains to create a wholly unique product. They’ve even had an old time compound still made exclusively for them, and are working with local farmers to grow late 1800’s style rye, which has a completely different flavor and starch content than it’s modern descendant.

While we’re still waiting on the first batches off the new still, the current bottling shouldn’t be ignored. Young, but light and green. Green as in like biting into a huge green apple, apricot, and stone fruit. All supported by a rich chocolate malt rounding out to a juicy and more mellow finish than your more familiar ryes.

Leopold of the Future

Today’s post is a sneak preview of a Whiskey Wednesday of the future brought to you by a trip a few days in the past. And it’s going to be about Leopold Brothers which I know is going to turn some of you off but stick with me.

I know I’ve said it before but Leopold Brother’s is my platonic ideal when it comes to craft distilleries. They have no desire, or delusions about becoming the next Jim Beam, they just want to make good product, sustainably. They have a long term approach both to their product planning and even the build out of the distillery. I’ve written before about my love of their Maryland Style Rye, and in the pre-blog days even waxed poetic about how their fruit flavored whiskies don’t suck and am consistently intrigued by the fact that they’re still experimenting with new products despite having nearly 20 SKUs on the market. And this week we got to take a VIP tour of the Denver distillery.

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In house malting floor


I had been looking forward to this trip f
or a few weeks now and I was completely prepared to nerd out about the open air fermentation tanks, the in house malting floor modeled after the ones at the Springbank distillery, and the last hand hammered CARL still to come out of Germany. But the thing that I truly wanted to see was the Vendome Three-Chamber Still made specifically for Leopold Brothers. And it turns out it was in full operation under the eyes of Todd Leopold that day.

FullSizeRender-1.jpgIn distilling history isn’t a simple straight line from the old school pot stills to the modern industrial column/continuous stills used in most major distilleries today. One of the most notable steps along that path was the chamber still. The chamber still allows for distilling on the grain and as a large batch as each chamber is refilled from the chamber above. It’s a continuous batching process. And as each chamber is held at a different temperature, different alcohols boil off in each chamber allowing for more concentration of the good alcohols with less of the bad.

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Three Chamber Still In Action

Its also a difference in terms of contact time. In a column still steam is stripping the alcohol off in a matter of seconds where as in the three-chamber still it’s closer to an hour for each batch. You’re getting alcohol either way but the three-chamber is extracting more flavor. And tasting off the still with Todd that massive flavor is immediately apparent with a massive amount of fruit and a viscosity I’ve never encountered in a white dog.  If this was handed to me blind I’d be more inclined to identify it as a fruit brandy than a grain spirit.

And not all of that flavor is coming from the still. It’s also the type of rye being used. After careful research into what the standard mashbill used in chamber stills was (80% rye 20% malt) the Leopold’s also partnered with local farmers to grow Abruzzi rye more consistent with the style grown in the late 1800’s. The key difference is a lower starch content, which means less output but bigger rye flavor because there is less generic starch sugar overwhelming the rye. Combine this with their low fermentation temperatures and you have a mash that is less stressed, with fewer of the unwanted ethyl acetates, with a lower yield but more massive flavor.

So why did this type of still disappear? The simple answer is efficiency. The Three-Chamber still requires constant watch and tweaking during the distillation process. The batch that was running through the stills while we were there had been started at about 5:30 in the morning and Todd would be be finishing it up around 7:00 that evening. And he could not leave the still. Literally.  The output is also relatively low. The still is only putting out about 4-5 barrels of white dog a day, and while the Leopold still isn’t the largest the yield from even the smallest column still will be magnitudes larger.

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Open fermentation

Todd’s worry when they were installing this still though was not the efficiency but the flavor. As Todd said, “If MGP rye flavor is 12:00 and this rye came out tasting 12:05 my brother would have killed me.” What convinced Todd that the experiment would pay off was the historical data. Not only were these stills considered standard for rye making at the turn of the century before Prohibition but also Hiram Walker, the largest distillery in the world at the time, had both a three-chamber and a column still. If they were going through the expense to manufacture whiskey on both types of stills there must be a drastic difference in flavor. And he was right, this whiskey is coming out a 6:00It is just a bigger whiskey.

Which unfortunately means it going to need more aging. These flavors need more time to mellow, to integrate and mature so we’re at least another 2-3 years out from being able to fully experience this revived whiskey. But I suppose we could still visit the aging barrels to say our respects to the future deliciousness. And in the barrel house one more surprise was waiting.

Bottled-In-Bond bourbon barrels.

This is exciting because the proliferation of anything Bottled-In-Bond is cause for celebration but also because once again Leopold Brothers are doing something different. IMG_2956.JPG Their standard barrel entry proof is barely above the required 100 proof for bottled in bond products and four years is older than any other product they currently have on the market, so this barrels are going to need careful monitoring to ensure they will live up to their name. But these barrels hold a very real possibility of creating an incredibly unique bottled-in-bond whiskey  A whiskey that carries the all of the flavors present in the liquid right off the still, evenly matched up with all of the larger barrel notes. 

One of the things I love most about Leopold Brothers is that their experimentation is focused. They are not doing things the old way simply to do them the old way. They are looking how things were done before the need for maximum efficiency, maximum production and maximum profit. It’s about recognizing what changed because a better way was found to recreate the same product versus what was changed to replace a product. As for me, I’m going to keep drinking the Leopold Brother’s current product not only because of what it is but because of the future product will be. 

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Leopold Brothers Maryland Style Rye

Alright nerds, here’s a good one for you today. Maryland Style Rye.
Before the advent of the ‘Great Experiment’ that was Prohibition there were two dominant styles of American Rye Whiskey. The Pennsylvania Style (spicy, dry, and oaky) and Maryland Style, which was more floral, fruit forward and less aggressive. Among the many great things that Prohibition destroyed, Maryland Style Rye was one of them.

But the boys at Leopold Brothers, are fighting the good fight and trying to recreate the style in the only way they know how: with exceptional quality and attention to detail. While ye olden Maryland Ryes often achieved their more mellow nature and fruit flavors from additives and prune juice, the brothers are following their eco-distilling nature and recreating the flavors throughWight'sMarylandRye3.jpg careful distillation and selection of yeast strains to create a wholly unique product. They’ve even had an old time compound still made exclusively for them, and are working with local farmers to grow late 1800’s style rye, which has a completely different flavor and starch content than it’s modern descendant.

While we’re still waiting on the first batches off the new still, the current bottling shouldn’t be ignored. Young, but light and green. Green as in like biting into a huge green apple, apricot, and stone fruit. All supported by a rich chocolate malt rounding out to a juicy and more mellow finish than your more familiar ryes.

And I’m feeling inspired recently so lets bust out some old tricks with The Santa Anas: Leopold Maryland Rye,Chai Infused Cocchi, Dry Vermouth, Homemade Apricot Bitters and a Smoked Orange Foam.